The band saw machine is an electrically powered machine that can cut various materials such as wood and metals. It can cut straight lines, curves, shapes and circles on these materials. Band saws can cut through wood and is used to cut timber and for ripping lumber. It can also be used to cut metals and makes use of friction to cut through hard metals. While cutting through metals, heat is generated and chips may get entangled within the blades. The metal cooling system present in the cutting blades helps the band saw to take care of these issues. Band saws are used to cut down various types of metals to smaller sizes and also to make intricate designs such as curves, circles, straight lines and other shapes.
Types of Band Saw Machines
There are two types of band saw machines that are capable of doing such cutting works on materials like metals. The metals may vary as aluminum, bronze, brass, steel, tungsten steel, etc. They are horizontal band saws and the vertical band saws.
Horizontal Band Saws
The horizontal band saws are used to hold the material for cutting in a firm position, as there is much vibration caused when the blades move up and down, while making the cut. These types of band saws help to cut down the stock to various smaller sizes and also help to make a thick or a thin cut depending on the requirement. When large pieces of metal are cut to length, these horizontal metal saws are used. Large manufacturing companies that require cutting of various metals such as plastic, titanium, graphite and soft metals make use of this type of band saws. They are small in size so that the work material can be held in place while cutting. They do not vibrate much while cutting and give a smooth finish due to the firm hold of the material, thereby reducing wastage of the material cut. They are very precise and accurate in their work and are hence used in large timber yards, to make cuts according to measurements. The horizontal band saw machines are also used by metal fabricators. Cutting of precious metals such as gold, silver, copper and bronze is also made easy, with horizontal band saw machines. The horizontal band saws are ideal for those who have regular work that is routine in nature to cut the materials.
Vertical Band Saws
The vertical band saws make use of saw blades for cutting metals. The materials are cut by holding them securely and are moved systematically. They are usually for home use and for hobbyists. The circular blades help to make complicated cuts. They are inbuilt with a welder to repair broken blades and also for interior cutting too. The blades are cooled with a blower and to keep the chips away from the materials being cut. As the band saw remains stationary while the work piece is fed to the blade, many types of styles and cuts can be made. They are best used to make small cuts and specialty cuts as well as for polishing and filing work. Various types of complicated cuts can be made with these machines and shapes and angles of different sizes can be cut according to the need of the user. They help in cutting as well as welding work with their inbuilt welder.
The Difference between the Horizontal and Vertical Band Saw Machines
The horizontal band saws are used to cut large pieces of material and can cut through very hard materials too. However they cannot cut curves or other complicated shapes that require intricate patterns and designs. The vertical band saws are used to cut small pieces of pliable and soft metals and can cut curves, circles and other shapes. Hence, horizontal saws require powerful motors to cut, while the vertical saws do not require much power. One important feature that is different between the two is the movement of the cut. The horizontal band saw makes the blade move towards the material to make the cut, while the vertical band saw moves the metal is moved towards the blade to make the cut. Horizontal band saws are larger in size and make large sized cuts that are not ideal for small workshops and are hence used in big industries and large manufacturing companies, timber yards and by metal fabricators. The vertical band saws are much softer and are used in homes and workshops. The horizontal band saws work with less vibration and hence, do not create much dust. They can be used to cut all types of materials such as wood, plastic and on metal. They can be left to work automatically and the user can continue with his work elsewhere, while the machine keeps on with its work. However, the vertical band saw needs to be used with more care and safety, as the work piece has to be fed into the blade which involves risky work due to the intricate work that has to be done. The materials cannot be clamped on to the sides of the stock to keep it stable, which is a facility that is available with the horizontal blade saw.
The horizontal band saws can handle huge workloads and is most useful for cutting lumber and for ripping and are suitable for industrial work. However, the vertical band saws are more suitable for small works and as they are more economical in prices, they are the best choice for home use and for small workshops. The horizontal band saw is the equipment that has its own unique way of functioning and serves its own purpose. Hence, the user should purchase the right equipment that is most suitable for work, while selecting the tool for his workshop. Requirement of work and budget are the chief features that are most essential to choose the best equipment to own. To see more about horizontal band saws, you can visit our website at http://www.tablesawz.com/portable-band -saw/
A band saw is used to cut irregular shapes and to cut curves. It can cut through thick lumber and to rip lumber and to make crosscuts out of short pieces. Ripping lumber is to cut thin slabs out of wood, which is also called as resawing. Various blades are used according to the need of the cut. Smooth cuts can be made in wood as well as in other metals. The band consists of a rotating blade that is supported by three wheels and a motor to run the machine. The motor helps to run the blade. There are various models of band saws such as bench-top models to huge floor band saw models. The compact size of the band saw helps it to be accommodative in all shop spaces as well as making them portable. Though they cannot be used for tough work, they are economic and can be used for all types of work.
Working with the Band Saw Guide
The band saws have sharp edged blades that help in resawing. By setting the right tension and through proper tacking, the resawing work is made perfectly. However, it requires practice. While resawing, you can have a nosed end block at the height of the cut, by using a short fence. The sawdust must be adequately cleared up as the cut is made, as there are chances of the instrument moving away from the line. Blade guides help in accuracy of the blade by improving the quality of work of the saw which can be avoided, if the quality of the saws bought is good. The band saw blades require good blade tension that will match the width of the blade. Resawing requires sawing of thick stock into thin stock. Good wood is selected to make various articles such a door panels, furniture, veneer, etc. The saw guide is used to keep the blade in the right position. Wide blades are used for such work. The fence helps in resawing. This can also be made of wood stock and attached to the saw table
Band Saw Guides and its Applicability
The band saw guides help in adding stability to the blade and make it work with a sharper cut and a smoother finish especially in tight curves. Rollers are placed below and above the table to guide the blades. Band saw guides are most essential for making accurate and intricate cutting work. But for ordinary work, such as the regular cutting work or for resawing, guides are not required. The guides have to be adjusted properly for improving the quality of the cut. The tension guide helps to match the tension according to the blade width. Depending on the stock thickness, the blade guides are accordingly adjusted up and down. The guide helps to provide accurate cuts through clean surfaces. They support the blade, both at the rear and at the sides through its ball bearing feature. Unless the blades make the right cut, the end product gets no value. Hence choosing the right blade also means that the blade should be well supported and used. Adjusting the band saw is most important. The band saw blade should be properly adjusted. The blade adjustment requires having proper tension by adjusting the guides. First the blade has to be installed. The tension is let down to install the blade. Once the blade is set in position, the tension is set to the width of the blade. The user should remember that, if the width of the blade is high, it requires high tension. Only if the tension is set right, the blade tracking is also good. Ball bearings are used also used as guides and these ball bearings help in reducing friction.
Making the Best Use of the Band Saw
The band saw has a sharp blade that makes good cutting work using sharp teeth. They help in making cutting work on all types of woodwork, metal work and for lumber work. They are useful in making other types of cutting works too. They provide uniform cutting as their teeth are evenly distributed and the work load is also evenly distributed. They are especially used to make all types of curved shapes as well as to make different shapes that are irregular, which is found commonly in jigsaws. By using the right blades that are well supported by the guides, working on the band saw becomes enjoyable work that is tension free.
To get more info on band saw guides, you can contact us at http://www.tablesawz.com/portable-band-saw/
A sawmill is a place where logs are cut. Sawmills were greatly improvised with the Industrial Revolution of the 18th century. The first mechanical sawmills were run by water power. But with the introduction of electricity in the 20th century, sawmills are being run by high technology with massive production. The saw mills basically help to transform logs into lumber by going through many processes. Trees are first selected and felled. The branches are then cut and taken to the saw mill as logs. The logs are then differentiated into various species and then sorted by size and end product to be made such as chips, lumber or plywood. The logs are then cut into cants using saws. They are then broken down as resaw or as gang edger. The cut lumber then goes through various processes such as edging, trimming, drying and planning after which the finished lumber, is then transported to the market by shipping.
Types of Sawmills
Part Time or Full Time Work
Saw mills are used for professional work or for hobby purposes. It can be either a part-time business or a full time business. Hence choosing the right sawmill for use is the main option to be considered. If the sawmill is required by a hobbyist, he can invest in a sawmill that requires low cost. The hobbyist can get satisfaction by changing logs into good and neat looking boards that are of good quality and can be used for further work. The process of operating the saw mill requires heavy cost and hence he should be ready to face the expenses before he starts the work.
While choosing the saw mill, he will have to decide which type of saw mill he requires. He can choose between production and kerf. If he requires more production, he should choose the circular sawmill which produces more lumber, while the band saw mills with a thin kerf is able to convert more lumber out of the log. The cost of the circular mills or the band mills and the cost of the saw blades have to be considered. The requirement of the cuts such as horizontal cut or vertical cut or angle cuts will also have to be considered. The capability of the log size as well as the safety measures to be taken, are other features that have to be considered while choosing the right sawmill.
Portable or Stationary Saw Mill
Portable sawmills can be set up in remote areas or at the logged regions, where sawing is done. The cut lumber is then stored and dried. The end products will have to be towed for marketing. If the quantity is large, the towing vehicles should be heavily powered. The setup time for the saw mill and the takedown time, will have to be considered and the costs involved with this process, have to be factored into. The stationary saw mills have a solid foundation. The production continues nonstop in all weather conditions. The log transportation facts have to be considered, as they are not located where the timber is found and will have to be transported through larger distances for being cut. However, they have a huge production rate and they are large in size.
There are various choices available while deciding on purchase of a saw mill. The user should first decide his cash resources and his requirement of work before choosing the right saw mill for work. You can click here at http://www.tablesawz.com/portable-band-saw/
Portable band saws are lightweight equipments that are small, compact and easy to carry. As they can be carried to jobsites and construction spots, they are mostly preferred for such works. However, with so many choices available in the market, choosing the best equipment is very difficult. To choose a good model, a few factors have to be considered. The features of the machine, the type of work done and the capacity of the machine are some o the factors to be considered.
The Dewalt DCS371M1 is a portable hand saw that works with 20 volts and works on a lithium band saw kit. All Dewalt equipments are made of heavy material and Dewalt DCS371M1 is considered as one of its lighter models. It also comes with a case that increases the safety of the hand saw when not in use. It has a blade tracking adjustment that can be adjusted while making blade changes. The blade guide rollers are dual bearing. The LED light facility helps in lighting up within a few seconds, where time is most essential for all types of saws. The light facility as well as the blade guide rollers helps in making efficient cuts. The batteries have a long life and can be used for long. It has a cutting capacity of 2.5 inches on all rectangular materials while it is 2 inches for round materials.
The Dewalt DWM120 K is a10 amp equipment which is a deep cut portable band saw tool. It also comes with a storage case that is easy to carry, as it is fitted with a mobile front handle and a back handle that is soft to touch. It also comes with a spare blade as well as a hex wrench. It has a capacity of a making a deep cut of 5 inches that makes it easy to just slice through any material for cutting. It has ergonomic features that look good to the eye. Hooks are provided for hanging saws so that they can be conveniently accessed, while making cuts on the woodwork. They are durable and can last long for continuous work. The LED light that is provided helps in good lighting even when working in inconvenient environments without proper light facility. The hard exterior is made of steel, so that it does not get easily damaged when taken out for cutting work. The rubber protectors provide extra protection to increase the tools durability, especially when they have to be taken to other work spots. However, one disadvantage of all Dewalt models is its heavy structure, as it weighs much more than other portable band saws.
The Milwaukee 6238-20 is an AC/DC deep cut instrument that is a portable band saw. It is excellent for use in the metal industry, as it works on an AC/DC motor, which can cut through any strong steel material too. It can work on two different speeds and offers a warranty period of 5 years. It has good deep cut capacity of 5 inch. The equipment has a powerful motor that runs on 11 amps so that it can cut through hard metal too. The protective barriers help in adding to its durability when it is taken out for cutting purposes. The gear has a protective clutch which ensures greater gear life, as well as helping in prolonging the motor life. This is a unique feature of this machine and is not found in other portable band saws. The deep cut machine has a good motor power that ensures good speed and deep cuts that makes work quicker and helps to cut through metal very casually. The lengthy warranty provides assurance to the buyer for the first 5 years on purchase of the equipment. However, while purchasing this model, the cutting blade is not attached to it and it has to be bought separately. It is especially designed for metal work and hence it may face difficulties if it is used for woodwork.
The Makita XBP01z is a cordless band saw that works on 18 volts and has a Lithium-ion battery. It is portable equipment that fits the budget of the buyer, as it comes at a much lower price than other models. It is made of very lightweight material and weighs only about 7.5 pounds even with the battery. It helps in all types of cutting work, though it is not attached with additional features. This is the reason for its low cost. It has an integrated LED facility which helps in illuminating the work area even in dark surroundings. It comes with a blade cover to help in protecting the blade. It can be easily worked upon with one handle, while cutting the material. The blade works at a fast speed of 630 feet for every minute. Though the entire equipment is a small and compact model, it works at a very fast speed. Sometimes, there have been complaints of the blade slipping out while at work, which means that too heavy work can be burdened upon the machine.
The Choice is Yours
There are various types of portable band saws in the market. But you can choose from the above mentioned models and decide which one would be best suitable for the work requirement and would fit the budget of the buyer. Buying the best portable band saw should be a decision made by the buyer after evaluating the reviews and see that the equipment fits the work on which it has to be applied. Buying the best equipment according to the price affordable by the buyer, should also be another decisive factor. Before buying the best portable band saw, you can see more about the band saws available at our website at http://www.tablesawzcom/portable-band-saw/ Cutting wood and other metals is a hobby that many like to do in their spare time. It is also taken up as professional work as there is much scope in making cutting work on different materials. By choosing the right equipment, you can make cutting work most enjoyable and beneficial.
The cordless portable band saw works without a cord while making cuts on the machine. Cordless portable band saw is convenient, especially when there is no power outlet located nearby. But they cannot sustain for large bits of work. However the corded tool has chances of its cord becoming bent or may get accidently cut while cutting. If the machine has a removable cord, it is easier otherwise it would involve a lot of damage. Cordless portable band saws can be purchased along with other tools by using one or a pair of batteries which would be more economic. The cordless portable band saws are a most handy equipment to have when working at the jobsite or in the yard where there is no power outlet.
The cordless portable band saw is very useful to carry to the work spot. The variable speed control helps you to match the application to the speed. There is a LED protective circuit that helps to protect the motor. The bumper design is most protective and adds to the durability of the product, especially when it is taken outdoors to the jobsite, so that it does not get damaged while being transported and placed at various locations. The tool hook helps in securing the tool when it is not in use. Standard blades can be used for cutting. The motor is fast cutting and does accurate work that is suitable for professional work. The entire equipment is portable and is hence compact with an ergonomic design. The tool weighs very less in comparison to the standard band saw.
The adjustable foot helps to provide protection to the material being cut and also helps in providing accurate cuts. The LED lights help to illuminate the work area of the user while it is being used. The handles are provided with soft grips to help the user get a better grip while he concentrates on his job. The protective computer control helps the motor from getting over-heated or over-loaded. The charger helps to optimize the battery life by controlling the voltage and the current that is passed while being charged. The charge time is reduced, so that the battery can last long without being charged frequently while being used. Warranty is provided for both the tool and the battery, according to the terms of sales. The battery and the charger are however sold separately and can be bought along with the machine when it is purchased. The band saw provides good cutting overhead as well as in tight places. The adjustable shoes help in flush cuts especially on installed materials against ceilings and walls. The blade ejection system helps in changing the blades very quickly just shifting the material guide to the top position and then pressing the button for the blade ejection. The durable gear case is made of cast aluminum which helps to maintain gear position as well as for durability.
The powerful tool is durable and is light weight. It comes with a good metallic base and can cut through all types of material. It is suitable for all types of mechanical, plumbing work and for electric work too. The saw features good cutting capacity and includes a blade that can be changed easily, without a key and helps in replacement of blades most conveniently and easily. The compact size is most useful as the machine can be carried to the place of work. The s LED lighting is very good for providing illuminative facility, especially when it is used in dark areas. The powerful motor works conveniently, as it is cordless equipment. The power system is flexible and can work with both fat-pack and slim-pack batteries though they are not included with the product. The batteries are well protected that they may not over-heat, over-load or have a deep discharge. Some machines come with a battery, while some come with a charger, while for some machines, both will have to be purchased separately. The tool is most useful for electricians who have to cut pipe on the ground and in the air. Cutting work is made very easy and can be cut even by using one hand, as the machine is light and strong, especially when the cut has to be made over the head or on the ground. This facility is also useful for commercial construction purposes.
There are many brands selling the cordless portable band saw. The Bosch comes with a 2.5 depth of cut. The batteries type is of lithium ion. They are cordless and have a cutting capacity of a height of 2.5 inches. The motor requires 18 volts. Some models come with a hard case. The Dewalt comes with a 2.5 depth in cut and has lithium ion battery. The equipment is cordless and portable and has a cutting capacity height of 2.5 inches. It requires 20 volts. The Milwaukee comes with a 3.25 depth of cut, and has a lithium ion battery which is cordless. It has a cutting capacity of 3.25 inches, while the voltage required is 18 volts. The user has to choose the brand that he feels is the best. He can go through various reviews about the product and also know more about the machine he is going to purchase before finalizing his purchase. The equipment should meet his requirement and his budget before making his purchase.
The cordless portable band saws are less powerful than the corded version. Hence they cannot be used for tough jobs and for heavy lumber work. At times the corded versions are speedier to complete work faster and with ease, as they are more sturdily built. The cordless tools can be used only for occasional cuts and cannot run for longer durations. The cordless variety will always stand second in place to the corded ones, as the corded portable band saws are more durable, perform better and can run for long hours. However, the cordless machines can be taken to any place of work and does not require a power socket to keep the machine running. For more info, you can visit our website at http://www.tablesawz.com/portable-band-saw/
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